A biocomposite plastic breaks down fast in compost. Credit: Han Sol Kim
A biocomposite plastic breaks down fast in compost. Credit: Han Sol Kim

Self-digesting plastic could be better, faster, stonger

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Peer-reviewed: This work was reviewed and scrutinised by relevant independent experts.

International researchers have developed a self-digesting plastic, which they say could not only help reduce plastic pollution, but also strengthen the plastic itself. The team developed a biodegradable version of the commercial plastic polyurethane, which is often used in phone cases, footwear, and car parts but currently has no recycling stream and mostly ends up in landfill. The team embedded spores of a plastic-degrading bacteria, Bacillus subtilis, and genetically engineered the bacteria to tolerate the extreme heat needed to produce the plastic. Upon disposal in a simulated environment, rapid biodegradation of the plastic was triggered by exposure to certain nutrients in compost. The authors found that spore incorporation led to more than 90% plastic biodegradation in five months. It also increased the toughness of the plastic by about 37%, compared to thermoplastic polyurethanes without spores.

Journal/conference: Nature Communications

Link to research (DOI): 10.1038/s41467-024-47132-8

Organisation/s: University of California San Diego, USA

Funder: This work was primarily sponsored by funding from BOTTLETM consortium (# DE-EE0009296, H.S.K., M.H.N., E.W., M.K., A.W., E.S., J.L., M.A.R., A.F. and J.P.) supported by the U.S. Department of Energy’s (DOE’s) Office of Energy Efficiency and Renewable Energy (EERE) and Advanced Manufacturing Office (AMO). This work was also in part sponsored by UC San Diego Materials Research Science and Engineering Center (UCSD MRSEC) (# DMR-2011924, D.D. and J.P.). H.G.L. and partially, A.F. was supported by the Joint BioEnergy Institute, U.S. Department of Energy, Office of Science, Biological and Environmental Research Program under Award Number DE-AC02-05CH11231.

Media release

From: Springer Nature

Microbiology: Bacteria with a plastic-based diet may help reduce waste *IMAGES*

A type of plastic embedded with microbes that can help to rapidly degrade it after coming into contact with soil, is described in Nature Communications. The bacterial spores remain dormant during the useful lifetime of the plastic but awaken and help to break it down once it is no longer needed. The authors suggest that this potentially scalable approach may offer hope in mitigating global plastic pollution.

Thermoplastic polyurethanes are a type of plastic widely used in products such as phone cases, footwear, and automotive parts. However, there is currently no recycling stream for polyurethanes and most end up as waste in landfills or leach into the environment at the end of their useful life. Traditional efforts to develop biodegradable polyurethanes usually compromise the mechanical properties of the polymer and are therefore difficult to scale to industrial production.

Jonathan Pokorski, Han Sol Kim and colleagues developed a biodegradable version of the commercial plastic polyurethane by embedding the spores of a plastic-degrading bacteria, Bacillus subtilis, into it. The authors genetically engineered the bacteria to tolerate the extreme heat needed to produce the plastic, resulting in nearly complete viability of the spores at the 135°C plastic processing temperature. Upon disposal in a simulated environment, rapid biodegradation of the plastic was triggered by exposure to certain nutrients in compost. The authors found that spore incorporation led to more than 90% plastic biodegradation in 5 months. It also increased the toughness of the plastic by about 37%, compared to thermoplastic polyurethanes without spores.

The authors suggest that polyurethanes containing bacterial spores could represent an environmentally promising, mechanically tough, and fast-degrading alternative to conventional unrecyclable thermoplastic polyurethanes.

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  • Image 1
    Image 1

    Dr. Han Sol Kim stretches a biodegradable spore-bearing thermoplastic polyurethane, which is ~40% tougher than the traditional thermoplastic polyurethane without spores.

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    Attribution: Han Sol Kim

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    Last modified: 01 May 2024 1:02am

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  • Image 2
    Image 2

    Spores in the degradable biocomposite thermoplastic polyurethane improve the mechanical properties of commercial thermoplastic polyurethane.

    File size: 959.4 KB

    Attribution: Han Sol Kim

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    Last modified: 01 May 2024 1:02am

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  • Image 3
    Image 3

    Thermoplastic polyurethane pellets (left) and spore powders (right) are compounded together to prepare degradable biocomposite thermoplastic polyurethane.

    File size: 2.5 MB

    Attribution: Han Sol Kim

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  • Image 4
    Image 4

    A biocomposite plastic breaks down fast in compost.

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    Last modified: 01 May 2024 1:02am

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  • Image 5
    Image 5

    A biocomposite plastic breaks down fast in compost (another version).

    File size: 2.7 MB

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  • Image 6
    Image 6

    A piece of spore-bearing thermoplastic polyurethane on compost.

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  • Image 7
    Image 7

    A tough and degradable spore-bearing thermoplastic polyurethane is prepared by hot melt extrusion.

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    Attribution: Han Sol Kim

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  • Image 8
    Image 8

    Dr. Han Sol Kim, a postdoctoral fellow in Professor Jonathan Pokorski lab at UC San Diego Nanoengineering Department, prepares a tough and degradable spore-bearing thermoplastic polyurethane using hot melt extrusion.

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  • Image 9
    Image 9

    Cartoon depiction of the process.

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